Tuvalu High Production Carding Machine, for Yarn Spinning, Qingdao Hongda JWF1213A

Category:

TuvaluCarding Machine

Product Description

Mono-block casting iron cylinder, doffer and side wall ensures good stability and low thermal expansion coefficient. The carding technical gauge is stable even when machine runs at high speed, ensuring the high production.

The stepped entity frame welded by steel plate is characterized by its flexible mechanism and its special processing technology, ensuring the major gauge stable and uniform.

STABLE AND RELIABLE QUALITY GUARANTEE

New type of driving method
Cylinder and licker-in adopt high torque motor, featured by stable start and reliable rotary.
Doffer is driven by vector motor to ensure stability in low speed, high speed and speed conversion.
Flat and flat brush roller is driven by independment vector motor for convenient speed adjustment.

Leaning unit with high efficiency
Bush roller adopts the lndependent motor and inverter. The step-less speed adjustment ensures the flats cleanness by setting different speeds according to materials.
The gauge adjustable design of the bush roller and the revolving flats ensures the deep cleaning of the revolving flats.
The optimized reative position and gauges between the brush roller and cleaning roller ensures the timely removed of the flat cotton fly.
The new clean suction hood with perfect fluid mechanics can reduce the drag and suck flat fly smoothly.

NEW TYPE OF LICKER-IN CARDING SYSTEM

Licker-in designed with two noil area whose length is adjustable outside of machine.
It is designed with two sets of mote knife, pre-carding segment for efficiently removal of trash and staple.
Noil area length is adjusted flexibly according to quality, type of material.
Arc length of the first noil area is adjusted freely around licker-in center.
Angle of tongue plate in the second noil area is adjusted according to requirement.

MODULAR DESIGN-EASY OPERATION AND MAINTENANCE

Aluminum alloy rotary flat body is made by special material, with the characteristics of good flatness, light weight, stable operation.
It is guided by two tooth belts without need of other fasten parts, so it is easy for mantle, dismantle and maintenance.
Duplex stationery flats, web cleaners and cover plates adopt aluminum alloy material. The fine needle flatness and easily adjustable guarantee the fine and intensive material carding.
Modular design realizes flexible replacement to meet different technical requirement based on various material and guarantees excellent product.(INCLUDING: Modular of stationery flats; Modular of feed unit; Modular of al-alloy sheet; Modular of web cleaner)

NEW TYPE DETECTING AND PROTECTING SYSTEM

Metal detecting device to deduct metal during cotton feeding.
Anti-winding detecting mechanism of the upper and lower roller effectively protects the driving belt.

NEW TYPE MIXED LOOP AUTO-LEVELLER SYSTEM

The new mixed loop auto-leveller, exclusively used for the directional feeding design, can detect the batt thickness variation by use of precision vertex non-contact sensor to control fiber in short term and realize the control of fiber in long term via detecting sliver count variation, reaching the open-close loop control. The inverter motor also enchances the driving precision and stable sliver CV value.

 

SPECIFICATIONS

JWF1213A  Carding Machine

Suitable fibre

This machine is used for processing cotton, chemical fiber and blends of 22-76mm in length

Output(kg/h)

max delivery speed 320m/min

Sliver count

3.5-10g/m

Feed weight 

400-1300g/m

Working width(mm) 

1280

Total draft

38-370

Licker-in diameter(mm)

250

Doffer diameter(mm)

706

Doffer speed(rpm) 

4.3~84

Cylinder diameter (mm)

1288

Cylinder speed(rpm) 

347~447

No. of revolving flats(working/total)

30/84

Flat speed (mm/min) 

70~408(controlled by inverter) 

Auxiliary carding segment

carding segment under licker-in: 2 pics

 

front stationary flats: 8 pics 

 

post stationary flats:10 pics

Web cleaner 

front3,back 3(cotton)

 

front2,back 2(chemical fiber)

Can size diameter(mm)

Ø600 Ø1000 

Can size height(mm)

1100; 1200 

Inverter control

5 inverters(in addition to the above 5, Cylinder inverter is optional),ensuring stable driving and convenient speed adjustment,save energy with higher efficiency

High efficiency and Energy-saving motor

10 independent motor driver,speed control more reasonable

Suction point number

22 suction points(including Chute feeder and Coiler),improving web quality and keeping the cleanliness of machine

Continuous suction 

4200 m³/h 

Outlet air pressure(Pa) 

(-820~-920) 

Total installed power

13.79

Space requirement(L×W×H)

5825×2480×3525(Include Ø1000 diameter change machine ) 

Safety cover form

totally enclosed structure covers

Approx. net weight 

8000

 

 JWF1177B Chute Feeder

Suitable fibre

natural or manmade fiber less than 76 mm

Working width(mm)

1210

Diameter of feed roller (mm)

φ172

Diameter of open roller (mm)

φ292 

opening roller speed(r/m)

850/1150 

Output roller dia.(mm)

156

Power installed (kg)

3.4

Overall dimension(L×W×H)

1810×700×2995

WHATSAPP


Yang: +8613583287688
Lulu Qin: +8615215328939
David: +8618866266827
Wei Hailei: +8618866227726

LESLIE: +8615705424292
William: +8617685722177

 

Qingdao Hongda

ADD: No. 17 Shenzhen Rd,Hi-tech Park Qingdao City, Shandong Province
TEL: 86-0532-84963219
E-MAIL: qdluluqin@163.com

NOTE:  All quotations will be subject to CTMTC's final confirmation.


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